For projects involving Fiberglass and Composite Piping systems, we offer the following services:
- Engineering and Technical Support
- Prefabrication and Spooling
- Installation and Site Services
- Maintenance and Service Contracts
- Project Management
Sigma Composites provides engineering services through our in-house capabilities and in collaboration with our specialized Engineering Partners. Some of the services we offer to our Clients are:
Consulting and providing technical advice and review on the design, manufacturing, testing, fitness-for-purpose, and acceptance of composite piping components form various suppliers
Client project representation at Manufacturer or Job Sites
Engineering Drawings covering Alignment Sheets, Isometric generation and mark-up, Spool Sheets, and Shop Floor Production Drawings
Stress Analysis verification of piping system structural integrity using CAESAR II
Surge Analysis verification of internal pressure and unbalanced forces using PIPENET
Pipe Support Packages covering primary supports as well as thrust block design
Design verification using 3D Finite Element Analysis
Sigma Composites experienced and certified Project Managers are on hand to assist with managing all execution aspects of composite piping projects covering all phases from design to commissioning.
Our team will handle interfacing with the Client and Suppliers Engineers during the design phase, oversee supply chain management of components up to site delivery, and coordinate with the Site Services team for the installation, testing, and commissioning activities.
Once a problem is identified, our Engineers will propose the most optimum solution to be promptly deployed to Client site. Our Site Services team is committed to completing the repair work within the required period as defined in the service level agreement of each contract.
Sigma Composites provides prefabricated spools to suit project requirements when the application supports this type of supply such as in-plant piping systems and modular process skids.
Prefabrication takes place at Sigma Composites yard by certified and experienced bonders. All spools with suitable ends shall be hydrostatically tested before being shipped to the Client site.
Sigma Composites provides regular inspection of piping systems that allows monitoring the health of the piping system and the conditions of its components. This enables the identification of possible failure locations for immediate repair or replacement thus protecting Clients from expensive unplanned shutdowns and repairs.
Long- and short-term maintenance and service contracts are available providing regular inspection activities covering composite piping and pipeline installations. Our Site Services team employs traditional industry standard as well as advanced inspection and NDT methods to assess the health of the piping system.
A shop fabricated, or pre-fabricated, piping system is delivered to the Client as assemblies or "spools" of pipes and fittings bonded together by shop joints. Fittings, such as flanges, elbows, reducers, tees, and saddles are joined to the pipe in the shop forming these spools that match the routing of the pipeline in the field.
Supply of prefabricated spools has many advantages as the end result is a more cost-effective fabrication and erection of the piping system. Often 50-90% of all joints can be performed in the shop at a faster rate and at a lower cost when compared to field joints.
Sigma Composites Site Services team provides professional on-site composite piping installation, inspection, testing, commissioning, maintenance, repair, and retrofitting.
Our dynamic team is equipped and capable of deploying to any location some of which are the GCC, Middle East, and North & East Africa both onshore and offshore sites. Certified to work with a variety of fiberglass products and brands that best suit the needs of our Clients including:
Sigma Composites Site Services Department executed Fiberglass pipe installations for various markets covering Infrastructure & Municipal, Oil & Gas, Industrial, and Marine & Offshore segments.